Digital Twins for Smarter Furnaces
Aluminum melting furnaces consume up to 4× the theoretical energy minimum. Novamet’s real-time digital twins close that gap — saving up to 0.5 M€ per furnace per year while cutting CO₂.
2014
Founded
EU & US
Deployment
500,000+
Hours in Service
12+
Furnaces Equipped
Our Products
Digital twin technology for aluminum melting furnaces and combustion systems
SmartMelt
Like a GPS for your furnace, SmartMelt guides operators through each melting cycle with real-time digital twin technology — delivering up to 10% efficiency gains and up to 0.5 M€ annual savings per furnace.
Learn more
SimBurn
A cloud-based simulation platform for regenerative burners — evaluate retrofit potential, compare burner technologies, and simulate H₂ and oxy-fuel scenarios, all from your browser.
Learn more
SmartBurner
Intelligent monitoring and diagnostics for industrial burners — combining digital twin and deep learning to detect drift, diagnose root causes, and deliver up to 10% gains in CO₂ reduction, energy savings, and productivity.
Learn moreClosing the Gap Between Actual and Theoretical Efficiency
Most aluminum furnaces use 2–4× more energy than physics requires. That gap represents millions in wasted fuel and avoidable CO₂ every year.
Born at EPFL (École Polytechnique Fédérale de Lausanne, Switzerland) in 2014, Novamet builds digital twins that track every variable in real time — from gas flow and melt rate to burner drift and door losses. Our systems are deployed across EU and US facilities, turning furnace data into concrete actions that cut energy, cost, and emissions.
Trusted by industry leaders
Partners & Supporters
Every Unoptimized Cycle Is Money Lost
Every day your furnaces run without real-time guidance, you burn excess energy and emit avoidable CO₂. A 10% efficiency gain saves up to 0.5 M€ per year for a single medium-size furnace.